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Ladder Inspection Checklist

A ladder inspection checklist template built around the one rule that makes the rest of it work. A failed ladder is destroyed and cut up, never repaired and never stored, because a quarantine area full of condemned ladders is a store that gets raided during a busy week.

  • Thirty-two checks per ladder, against a register of every ladder on site
  • A failed ladder is destroyed and cut up, with the date and the method recorded
  • The pre-use check and the formal inspection kept clearly apart
  • A count of ladders found on site that are not on the register
ladder-inspection-checklist.xlsx

Ladder Inspection Checklist

One site, one formal inspection

Inspection type
Pre-use check by the user, or formal recorded inspection
Inspection frequency in force
And what sets it: use, environment, or policy
Who is competent to inspect here
Named, because the formal inspection depends on it
Number of ladders on the register
Against the number actually found on site
#Stiles, rungs and treadsPassFailN/A
1Timber not warped, split, painted over or decayed
2No makeshift or improvised repair of any kind
3Storage dry, supported along its length, not leaning or hung by a rung
+ twenty-nine more checks across three sections, covering ten stile, rung and tread lines from drop damage and deep scoring to the legibility of the duty rating label, twelve fittings and mechanism lines including feet, locking catches, spreader bars, extension ropes and rung locks, and ten suitability lines on duty rating, the right ladder for the job, non-conductive ladders for electrical work and storage out of weather, plus a register of every ladder with its ID, duty rating and status, an outcome block for any failed ladder through to the date it was cut up, a defects table and a rolling Inspection Log tab

The document you will get. Download for the full, editable file.

Who this ladder inspection checklist is for

Four people touch this document, and two of them never read it.

  • Whoever is competent to inspect here

    Section 1 names you, and that is deliberate. The formal inspection means nothing without somebody whose competence can be pointed at, and the field exists because a recorded inspection by an unnamed person is a sheet rather than a control.

  • Facilities or estates holding the register

    Your number is the one in section 9: ladders found that are not on the register. The register is only as good as its last reconciliation with what is physically in the building, and that gap is where uninspected equipment lives.

  • The person about to climb it

    You never see this document, and the pre-use check you do before every climb is not recorded anywhere. What this inspection gives you is the assurance that the thing you are standing on was looked at properly by somebody who knew what they were looking for.

  • The manager who has to approve a replacement

    Section 6 is the one that costs money and the one that gets softened. A ladder quarantined instead of destroyed is a cheaper decision this month and the reason somebody is standing on a condemned ladder next month.

Which section matters the most in your sector

Every building has ladders and nearly every building has more of them than its register knows about. What changes is where they live, what they are exposed to, and who else brings their own.

What a ladder inspection checklist should contain

A ladder inspection checklist is the record of a formal, periodic inspection of every ladder held on a site. It maintains a register with an ID against each one, checks the stiles, rungs, fittings, mechanisms, suitability and storage, and records the outcome for any ladder that failed through to its destruction.

A. Fields specific to a ladder inspection checklist

FieldWhat goes in itWhy it earns its place
Inspection typePre-use check by the user, or formal recorded inspectionThe first field on the sheet because the two get conflated constantly. Only one of them is recorded, only one needs a competent person, and only one of them is what an inspector means when they ask to see your ladder inspections.
Inspection frequency, and what sets itThe interval, plus whether use, environment or policy decided itFrequency is not a fixed number; a ladder used daily outdoors near chemical storage needs looking at more often than one used twice a year in a dry plant room. Recording what set the interval is what makes it defensible.
Who is competent to inspect hereA named person, with a competence or training referenceCompetence is the entire basis of the formal inspection. Without a name and a reference against it, the record says a ladder was inspected without saying anything about whether the inspection was worth anything.
Ladder ID, tagged physicallyA register ID that is also on the ladder itselfThe register and the equipment have to be connected in the physical world. An inspection record that cannot be matched to the ladder in somebody’s hand proves nothing about that ladder.
Duty ratingRecorded per ladder, and checked against the useA rating is about the user plus everything they carry up. The check is not whether the ladder has a rating, it is whether the rating suits what this ladder is actually used for on this site.
StatusIn service, Quarantined or Destroyed, spelled exactly that wayThree words that the summary counts. Quarantined is deliberately a temporary state rather than a resting place, which is why the outcome block has a field for the destruction date sitting right underneath it.
Improvised repairAny makeshift repair at all, as an immediate failThere is no threshold on this one and no judgment call. A ladder with a repair somebody made is a ladder whose remaining strength nobody can state, and the only honest response is to take it out of use.
Paint on a wooden ladderTreated as a defect, not as maintenanceCounter-intuitive until you think about what the inspection is looking for. Paint covers splits, cracks and decay, so a freshly painted timber ladder is one you can no longer inspect rather than one that has been looked after.
Storage conditionSupported along its length, not leaning or hung by a rungStorage is a slow defect generator. A ladder hung on two brackets by one rung bends the stile over months, gradually enough that nobody sees it happen and nobody connects the bend to the way it was kept.
Ladder destroyed and disposed ofThe date, by whom, and how it was cut upThe field that makes the destroy rule real. Without the method recorded, destroyed means moved somewhere else, and a condemned ladder stored out of sight is a ladder that comes back during a busy week.
Users informed it is out of useHow they were told, and whenRemoving a ladder from service silently leaves everybody looking for it and eventually finding something else to stand on. Telling people is part of the removal rather than an afterthought to it.
Ladders found that are not on the registerA count, taken while walking the siteThe most useful number on the sheet. Unregistered ladders arrive with contractors, get left behind and then get used by staff, and nobody has ever inspected them because nobody knew they were there.

If you cut this down, keep the destruction record and the unregistered count. The checks themselves are not where ladder regimes fail. Most people inspecting a ladder can tell a split stile from a sound one, and a sheet that only listed defects would still catch the majority of them. What fails is what happens next. A ladder taken out of service goes into a corner, the corner becomes a store, the store fills up with equipment that is condemned rather than absent, and at some point in a busy week somebody needs a ladder and there are four of them standing right there. Recording the date it was cut up and the method is the only thing that closes that loop, because it is the only outcome that cannot be quietly reversed. The unregistered count closes the other end of the same loop. Every control in this document applies to ladders the register knows about, which means the ladders it does not know about are carrying none of it, and those are precisely the ones that arrived on somebody else’s van and never left.

B. What it looks like filled in

Four formal inspections at one site, taken from the Inspection Log tab.

InspectionOn registerQuarantinedDestroyedUnregistered found
Jun 202734213
Dec 202734302
Jun 202836405
Dec 202836514

Over two years this site destroyed two ladders, and the number standing in quarantine grew from two to five. Every individual inspection was done properly and the pass rate looks respectable throughout. What only the sequence shows is that quarantine has stopped being a stage and become a destination, so by the final inspection there are five condemned ladders in a store somewhere on site, tagged, out of service and entirely available to anybody who needs a ladder on a Friday afternoon. The last column is worth reading the same way. Unregistered ladders turned up at every single inspection, between two and five of them each time, while the register itself grew by two, so most of what was found either left again or was absorbed without anybody inspecting it.

Download the ladder inspection checklist

Word to adapt the checks to the ladder types you actually hold, Excel for the register, the status counts and the Inspection Log tab that holds the formal inspection history, PDF for the copy that goes round the site. Free, and yours to rebrand.

Get the template

How do you run a formal ladder inspection?

One site, one formal inspection, every ladder on it. Start with the register rather than with the first ladder you find, because the register is the part that decides what the inspection even covers. Six steps.

  1. Say which inspection this is, and who is competent to do it

    Site and building, the areas covered, the number of ladders on the register, and then the field that matters most: whether this is a pre-use check or a formal recorded inspection. Add the frequency in force and what sets it, the name and role of whoever is competent to inspect here, and the date of the previous formal inspection.

  2. Build or reconcile the register, and tag every ladder physically

    ID, type, location, duty rating, material, the date it came into service and when it was last inspected. Tag each one with its register ID on the ladder itself, because an inspection record that cannot be matched to the ladder in somebody’s hand proves nothing. Count anything you find on site that is not already on the register.

  3. Work the structure: stiles, rungs and treads

    Ten checks. Stiles straight and unsplit, no damage where the ladder has been dropped or struck, rungs secure and none worn thin, rungs clear of grease, paint, mud or ice, no deep scoring or corrosion, fiberglass not bloomed or UV damaged, timber not warped, split, painted over or decayed, aluminum not corroded near chemical storage, no improvised repair of any kind, and the manufacturer label and duty rating still legible.

  4. Check the fittings and the mechanisms

    Twelve checks covering feet present, gripping and free of embedded grit, stabilizers fitted where supplied, locking catches and hooks engaging fully, hinges and spreader bars straight on step ladders, ropes, cords and pulleys sound on extension ladders, guide brackets and rung locks engaging, the platform and top plate secure and flat, handrails where fitted, every rivet and bolt tight, no racking when the ladder is opened and loaded, and brakes operating on mobile units.

  5. Ask whether this ladder suits this site, and how it is stored

    Ten checks. Duty rating suitable for the user and the load, height suitable for the tasks, the right type for the job rather than a step ladder used as a leaning ladder, a non-conductive ladder for electrical work, storage dry and supported along its length rather than leaning or hung by a rung, out of weather and sunlight, away from vehicles and trolleys, secured against casual use, users trained, and the work at height itself assessed.

  6. Close out every failure through to destruction

    For any ladder that failed: removed from service immediately with the ID and time, tagged and quarantined with the location recorded, users told it is out of use and how, a replacement provided, and then the field that completes it, the date it was destroyed, by whom, and how it was cut up. Update the register, record the counts, and set the next formal inspection date.

A register in a spreadsheet cannot tell you which ladder is in somebody’s hand. See how tagged asset tracking ties the inspection record to the equipment itself.
See asset tracking

The pre-use check versus the formal inspection

Both of these are real, both are necessary, and only one of them is what an inspector means when they ask to see your ladder inspections.

AspectThe pre-use checkThe formal inspection
Who does itWhoever is about to climb itSomebody competent, named on the record
WhenEvery single time, before the climbPeriodically, at an interval you can justify
Is it recordedNo, and it is not meant to beYes, and the record is the point
What it coversObvious damage, and the conditions right nowEvery ladder on the register, in detail
What it catchesA defect that appeared since the last useGradual wear, bad storage, missing equipment
What it proves afterwardsNothing. It leaves no traceThat the equipment was being managed

The pre-use check cannot be the regime, and the formal inspection cannot replace it. They catch different things because they happen at different frequencies and in different states of mind. A pre-use check is somebody at the foot of a ladder with a job to do, looking for the damage that was not there last week: a cracked stile, a missing foot, ice on the rungs. It is the only control that operates at the moment of risk, and it leaves no record precisely because recording it would make it slow enough to skip. The formal inspection operates at the other end. Nobody is waiting to climb, somebody competent is looking at the whole fleet rather than one ladder, and the things it finds are the ones that developed too slowly for a user to notice: a stile bent by two years of being hung on a bracket by one rung, a duty rating label worn illegible, an aluminum ladder quietly corroding where it is stored next to chemicals. It also finds the ladders nobody checked at all, because it is the only one of the two that starts from a register rather than from the ladder somebody happened to pick up.

When the template starts to feel limiting

One site with thirty ladders works on a spreadsheet. A portfolio, over years, with contractors coming and going, is where it stops.

  • The register drifts from what is on site

    A register is correct on the day it was reconciled. Ladders arrive on vans, get left behind, get moved between buildings, and nothing in a spreadsheet notices that the count on the page and the count in the building no longer match.

  • Nothing chases the next inspection date

    Next formal inspection due is a cell somebody fills in. There is no mechanism by which a spreadsheet raises its hand when the date passes, and a ladder that has quietly gone a year past its interval looks identical to one that has not.

  • A quarantined ladder stays quarantined forever

    The sheet records that a ladder was taken out of service. Whether it was actually destroyed depends on somebody coming back to fill in a date later, which is the single least likely field on any form to get completed.

  • Unregistered equipment never becomes a pattern

    Three unregistered ladders at one inspection is an anomaly. The same thing at four inspections running is a breakdown in control of what comes on site, and seeing that means putting four sheets side by side.

What running this in Facilio looks like

The template is the paper version of this inspection. The checks are identical; the difference is that each ladder is a tagged record rather than a row, its inspection interval chases itself, a quarantined ladder stays visibly open until it is actually destroyed, and the register reconciles against what is physically being scanned in the building.

  • Asset Intelligence

    The tag on the ladder is the record

    Scanning the ID on the ladder brings up its own history rather than a row somebody has to find in a register, so the inspection record and the equipment in somebody’s hand are connected in the place where that connection matters.

  • Ops Performance Intelligence

    The inspection interval chases itself

    Each ladder carries its own frequency and its own next due date, so a unit that has gone past its interval surfaces as overdue rather than sitting unnoticed in a spreadsheet that is only read when the next inspection comes round.

  • Work Completion Validator

    Quarantined cannot be a resting state

    A ladder taken out of service stays as an open item until a destruction date and method are recorded against it, so the gap between condemning equipment and actually cutting it up is visible instead of being the field everybody forgets.

  • Audit Report Intelligence

    Unregistered equipment shows as a trend

    Because every inspection records what was found against what was on the register, repeated unregistered ladders become a pattern about control of the site rather than four separate notes that nobody ever reads together.

Hallucination-free by design. Atom AI answers from the records in your tenant rather than generating plausible text, so an empty field reads as empty rather than filled in for you.

Frequently asked questions

What should a ladder inspection checklist include?

A register of every ladder with an ID, type, location, duty rating and status, then the checks themselves: stiles, rungs and treads, fittings and mechanisms, and suitability and storage on this site. It closes with an outcome block for any ladder that failed, a defects table and the counts.

The register comes first because it decides what the inspection covers. A checklist applied to whichever ladders somebody happened to find is a checklist with an unknown denominator.

How often should ladders be inspected?

The formal inspection is periodic and the interval should reflect how hard the ladder is used and what it is exposed to. A ladder in daily outdoor use near chemical storage needs looking at far more often than one used occasionally in a dry plant room.

The template asks you to record both the frequency in force and what set it, because an interval you can explain is one you can defend. Separately, the pre-use check happens before every single climb and is not recorded.

What is the difference between a pre-use check and a formal inspection?

The pre-use check is done by whoever is about to climb the ladder, every time, and it is not recorded. The formal inspection is periodic, carried out by somebody competent, covers every ladder on the register, and produces the record an inspector asks to see.

Both are necessary and neither substitutes for the other. The pre-use check is the only control operating at the moment of risk; the formal inspection is the only one that finds slow damage, bad storage and the ladders nobody has ever looked at.

Can a damaged ladder be repaired?

No. A ladder that fails inspection is destroyed and cut up, and the template records the date, who did it and how. There is no threshold and no judgment call, because the remaining strength of a repaired ladder is something nobody can state.

The reason the rule is written this hard is behavioral rather than technical. A ladder put aside as damaged and never disposed of is a ladder somebody will take when they are in a hurry, and a quarantine area with several of them in it is a store that gets raided during a busy week.

Why is paint on a wooden ladder a defect?

Because it hides what the inspection is looking for. Splits, cracks and decay in timber are found by looking at the grain, and a coat of paint covers all three while making the ladder look like it has been cared for.

It is one of the few findings that looks like maintenance and functions as concealment, which is why it has never been acceptable rather than being treated as a matter of degree.

What should I do about ladders that are not on the register?

Count them, and treat the count as a finding in its own right. Unregistered ladders typically arrive with contractors, get left behind, and are then used by staff who assume anything on site has been checked, when in fact nobody has ever inspected them.

If they are staying, they go on the register and get inspected like everything else. If they belong to somebody else, they leave. What does not work is leaving them standing where they are, because every control in this document applies only to equipment the register knows about.

How should ladders be stored?

Flat and supported along their length, or on proper brackets that support them in more than one place, kept dry, out of sunlight and away from anywhere vehicles or trolleys can strike them.

The specific thing to avoid is hanging a ladder by a single rung. It bends the stile over months, slowly enough that nobody watches it happen and nobody later connects the bend to the way the ladder was kept.

Can I edit and rebrand this template?

Yes. It is free to use, edit, rename and put your own logo on, internally or for clients. No attribution required.

The Word version is the one to edit if you hold ladder types the checks do not quite cover. The Excel version is the one to use if you want the register with its status counts and the Inspection Log tab, which is where unregistered equipment turns from an anomaly into a trend.

In one paragraph

A ladder inspection checklist is really a register with checks attached. Start by saying which inspection this is, because the pre-use check before every climb and the recorded formal inspection are different activities and only one of them is what an inspector asks for. Tag every ladder physically with its register ID, then count anything on site that is not on the register, because that equipment arrived with somebody else and has never been inspected by anyone. Work the stiles, rungs and fittings, treat any improvised repair and any paint on timber as an immediate failure, and look at how the ladder is stored rather than only at its condition. Then close every failure the whole way out: removed, tagged, users told, replaced, and cut up on a recorded date, because quarantine is a stage rather than a destination.

The template is the floor, not the ceiling

Take the checklist; it will run a proper inspection and leave a register worth showing. When a spreadsheet stops being enough, a connected CMMS runs the regime: every ladder a tagged record scanned where it stands, intervals that chase themselves rather than waiting to be read, a quarantined ladder that stays visibly open until it is genuinely destroyed, and unregistered equipment surfacing as a pattern about site control rather than a note on one sheet.

Ladder Inspection Checklist Word · Excel · PDF